Australian iron ore is predominantly exported and used for steelmaking internationally. However, steelmaking is an energy- and carbon-intensive heavy industry, and its electrification in the coming decades will likely disrupt the existing iron ore–steel value chains. Green steel—produced using hydrogen and electricity from renewable energy sources—presents both opportunities and challenges for Australia. Indeed, with abundant renewable energy potential and iron-ore resources, Australia could lead this global transformation. Here, we examine the interrelationships between the Australian iron-ore industry, the production of green-hydrogen from renewable energy sources, and an emergent green steelmaking process. In particular, we undertake detailed case studies to estimate current green steel production costs within two regions; the Pilbara Craton in Western Australia and the Eyre Peninsula in South Australia. While existing technology is not well suited to Australian hematite ores, our analysis highlights the site-specific competitiveness of small-scale, magnetite-fed, off-grid operations. The results underscore the advantages of a well-optimised system in decreasing hydrogen and energy storage requirements, and decreasing production costs. While our results also suggest that grid-connected projects could reduce costs through flexible operation, more work is required to understand the limitations of these conclusions. The results underscore the need to develop technologies to utilise hematite ores in green steelmaking, but also highlight the opportunity for this emerging industry to commercialise Australia’s magnetite resources. <b>Citation: </b>Wang C., Walsh S. D. C., Haynes M. W., Weng Z., Feitz A., Summerfield D., & Lutalo I., 2022. From Australian iron ore to green steel: the opportunity for technology-driven decarbonisation. In: Czarnota, K. (ed.) Exploring for the Future: Extended Abstracts, Geoscience Australia, Canberra, https://dx.doi.org/10.26186/147005

The Exploring for the Future program Virtual Roadshow was held on 7 July and 14-17 July 2020. The Minerals session of the roadshow was held on 14 July 2020 and consisted of the following presentations: Introduction - Richard Blewett Preamble - Karol Kzarnota Surface & Basins or Cover - Marie-Aude Bonnardot Crust - Kathryn Waltenberg Mantle - Marcus Haynes Zinc on the edge: New insights into sediment-hosted base metals mineral system - David Huston Scale reduction targeting for Iron-Oxide-Copper-Gold in Tennant Creek and Mt Isa - Anthony Schofield and Andrew Clark Economic Fairways and Wrap-up - Karol Czarnota

<div>The energy and resources industries are two essential pillars of Australia’s economy and vital sectors in the global transition to a sustainable and net-zero economy. To enhance Australia’s competitiveness, there is an urgent need to explore technical and strategic challenges and opportunities to unlock domestic hydrogen and green steel development pathways that are suitable for the Australian resources and manufacturing ecosystem. </div><div><br></div><div>Held on 30 August 2023 in Perth, Western Australia, this workshop provided Australian stakeholders in the hydrogen, iron ore and government sectors a forum to share, discuss and provide insight on a broad range of aspects relevant to hydrogen and green steel development opportunities across Australia—including identifying investment hurdles, technical challenges and knowledge gaps, and fostering new innovation and collaboration opportunities.</div><div><br></div><div>As part of the Exploring for the Future program, Geoscience Australia, in collaboration with Monash University, premiered its Green Steel Economic Fairways tool, which utilises geoscience knowledge and data to highlight regional opportunities of high economic potential for hydrogen and green steel industries in Australia.</div><div><br></div><div>The recording of the workshop presentations is available on YouTube.</div>